CORE COMPETENCIES
Mass production, module and system assembly, SMD, AOI, THT, inspection and test, potting, painting, X-ray, cutting, service and repair
EMS SERVICES since 2000
At 5 manufacturing sites, in 3 countries, Prettl Electronics offers solutions for complex requirements, guiding you from industrialization to mass production and final inspection.
FACTS AND FIGURES
6 manufacturing sites, high-mix-low volume, low-mix-high volume
HIGHLIGHTS
Flexible manufacturing, support for assembly workers through cognitive assistance system, build-to-print, box-build, customized closed loop production, own test house, own development engineers with four development units
QUALIFICATIONS
QUALITY FIRST- Certifications according to ISO 13485, IATF 16949, EN 9100, ISO 9001, ISO 50001, Atex, IRIS
INDUSTRIALIZATION AND NPI-PROCESS
FROM PROTOTYP TO MASS PRODUCTION
1
SAMPLES
- Qualification of new suppliers an sampling of all drawing parts
- Production takes place on series equipment
- Testing of production processes and auxiliary
- Preparation of an FAI report
2
PILOT SERIES
- Procurement from series suppliers
- Production of a series batch size
- Qualification of all production tools under series conditions
- Debugging of the test technology
3
SERIES
- in case of an ECR / ECO, a new pilot lot is carried out to qualify all changes
SMT MASS PRODUCTION
- Marking by laser or label datamatrix
- Stencil printing (solder paste, adhesive), also using nano and step stencils
- Pin-in-Paste-technology
- Gluedispensing and Gluefeeder
- Automatic placement maschines, latest technology
- Longboard Option
- Reflow soldering under inert gas atmosphere
THT- MASS PRODUCTION
- guided and automatically monitored manual assembly
- High flexible wave soldering systems under inert gas atmosphere
- High-end selective soldering systems for integration into inline production concepts
- Mini wave soldering for high flexibility or multi wave soldering for high volume applications
- soldering robots for special applications
INSPECTION AND ELECTRICAL TEST
- AOI - 100% visual inspection of each assembly
- MOI
- Inspection of hidden solder joints using x-ray equipment
- test development
- test adapter creation
- Creation of test concepts
- Flying probe tests, electrical tests, funtional tests, run-in & burn-in, boundary scan, etc.
- climatic barrier test
- cognitive assistance system
MODULE ASSEMBLY
FOR COMPLEX MECHANICAL ASSEMBLIES
- Assembly nests for specific customer requirements
- Potting of assemblies according to customer specifications
- Technological support in the selection and processing of various potting compounds
- Electronic production and assembly of complete devices from one source
- Complex mechanical assembly work with self-developed
- Devices in shortest time and high quality
- Assembly nests are equipped with intelligent screwing systems, assembly assistance systems and electrical tests