EN 

EMS SERVICES

At 6 manufacturing sites, in 5 countries, Prettl Electronics offers solutions for complex requirements, guiding you from industrialization to mass production and final inspection.

CORE COMPETENCIES

Mass production, module and system assembly, SMD, AOI, THT, inspection and test, potting, painting, X-ray, cutting, service and repair

FACTS AND FIGURES

6 manufacturing sites, high-mix-low volume, low-mix-high volume

HIGHLIGHTS

Flexible manufacturing, support for assembly workers through cognitive assistance system, build-to-print, box-build, customized closed loop production, own test house, own development engineers with four development units

QUALIFICATIONS

QUALITY FIRST- Certifications according to ISO 13485, IATF 16949, EN 9100, ISO 9001, ISO 50001, Atex, IRIS

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INDUSTRIALIZATION AND NPI-PROCESS

FROM PROTOTYP TO MASS PRODUCTION

1

SAMPLES

  • Qualification of new suppliers an sampling of all drawing parts
  • Production takes place on series equipment
  • Testing of production processes and auxiliary
  • Preparation of an FAI report
2

PILOT SERIES

  • Procurement from series suppliers
  • Production of a series batch size
  • Qualification of all production tools under series conditions
  • Debugging of the test technology
3

SERIES

  • in case of an ECR / ECO, a new pilot lot is carried out to qualify all changes
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SMT MASS PRODUCTION

  • Marking by laser or label datamatrix
  • Stencil printing (solder paste, adhesive), also using nano and step stencils
  • Pin-in-Paste-technology
  • Gluedispensing and Gluefeeder
  • Automatic placement maschines, latest technology
  • Longboard Option
  • Reflow soldering under inert gas atmosphere
THT- MASS PRODUCTION
  • guided and automatically monitored manual assembly 
  • High flexible wave soldering systems under inert gas atmosphere
  • High-end selective soldering systems for integration into inline production concepts
  • Mini wave soldering for high flexibility or multi wave soldering for high volume applications
  • soldering robots for special applications

INSPECTION AND ELECTRICAL TEST

  • AOI - 100% visual inspection of each assembly
  • MOI
  • Inspection of hidden solder joints using x-ray equipment
  • test development
  • test adapter creation
  • Creation of test concepts
  • Flying probe tests, electrical tests, funtional tests, run-in & burn-in, boundary scan, etc. 
  • climatic barrier test
  • cognitive assistance system

MODULE ASSEMBLY

FOR COMPLEX MECHANICAL ASSEMBLIES

  • Assembly nests for specific customer requirements
  • Potting of assemblies according to customer specifications
  • Technological support in the selection and processing of various potting compounds
  • Electronic production and assembly of complete devices from one source
  • Complex mechanical assembly work with self-developed
  • Devices in shortest time and high quality
  • Assembly nests are equipped with intelligent screwing systems, assembly assistance systems and electrical tests 

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FOR EVERY REQUIREMENT THE RIGHT SOLUTION

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